Popular Design for Galvanized Roofing Sheet Forming Machine - C Purlin Roll Forming Machine – GIHUA

Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order)
Working direction base on customer request:

 

                       2. the whole Wiped Anti Rust Oil, PLC controller covered by foam film;
3. Spare parts and some small parts packed in plastic tooling box;
4. All Components Fixed by steel wire with Container.

1: 3T manual decoiler:

1)Dimensions: 1700mm*1000mm*800mm
2)Width of feeding: 500mm
3)Capability: 3 Ton
4)Bound of expand &fight: 420mm-510mm
5)Mode of expand &fight: inner expand &fight by manual
6)Way of feeding: manual
7)Color: blue
8)Quantity: 1 set

2: Feeding→Flattening →Roll forming→Turkey head

(1)Feeding:

1)Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
2)Entrance table-guide: adjustable
3)Entrance width range:150-600mm
4)Entrance and guide roller: diameter is ￠56mm, material is sae1045, HRC48-52° surface with chrome
5)Quantity: 1

(2)Flattener:

1)The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
2)Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)

3)Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
4)Diameter of flattener shaft:￠70mm, material is SAE 1045, hardening and tempering

(3)Forming Section:

1)Profile steel thickness between 1.5mm and 3.0mm.
2)Main motor power:15w, AC motor, side motor to save space (Brand: guomao which made in suzhou)
3)Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
4)Roll station:14stations +1 station of turkey head
5)Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
6)Shaft diameter: ￠76mm material: SAE1045
7)Working type: up shaft is initiative, down shaft is passive
8)Machine roll forming speed:0-15m/min
9)Roll former has leveling bolts in the base for adjust the

leveling 

10)Machine base frame adopt H beam welding steel
11)In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
12)Transmission: chains, 1.5inch, single rows
13)Machine stand adopt wall panel structure, the panel thickness is 18mm.

(4)Turkey head:

1)one station after roll forming,
2)Function: for revise the end product up and down/ left and right to straightness
3)Roller material: Roller material: GCR15 quenched 58°-62°finishing turning CNC
4)Adjust by hand wheel
5)To avoid accidents, the line consisting of: flatter,roll form and guillotine will be covered by a mobile C-shaped yellow safety net, as shown below.

6)Color of machine: Blue and yellow
7)Quantity: 1

(5)Post cutting:

1)Machine adopt hydraulic post cutting system.
2)Cutting power by hydraulic, 5.5KW
3)Hydraulic working pressure: 20Mpa
4)Cutting after forming: Cut the sheet after roll forming to required length
5)Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
6)Material of blade:Cr12 with heat treatment 58-60°4 sets cutter
7)Length measuring: Automatic encoder length measuring, brand: Omron
8)Tolerance of length: 3000mm+/- 1.5mm
9)Cutting table length: 2Mx2piece

3: manual out table:

1)Jointed by 60mm*40mm tube

4.Hydraulic station

1)Hydraulic power: 5.5kw
2)Working pressure: 20Mp adjustable
3)Solenoid valve: 1 group
4)Hydraulic oil: 46# hydraulic oil
5)Quantity : 1

5: Control desk:

1)The PLC powered by the software that controls the automation of the processes of forming cutting and punching, will be of the latest technology available and allow the operator through a touch screen enter quickly and reliably all data to meet a predetermined production
2)This automation software technology should allow wider access to the source code so that can define and adjust their parameters according to needs of present and future production.
3)Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
4)Automatic length measurement
5)Automatic quantity measurement
6)Automatic punching distance
7)Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
8)Length inaccuracy can be amended easily.
9)Control panel: Button-type switch and touch screen
10)Unit of length: millimeter (switched on the control panel)
11)Language: English/and Chinese
12)PLC brand: Panasonic
13)Frequency converter brand: Yaskawa, quantity: 1
14)Touch screen: Taiwan Weinview